The RG500 is the ultimate two-stroke road bike for the screamer fan. Here are some tips on owning one or looking for one... Words: Jeff Ware

For two-stroke nuts there is no greater road bike than the mighty RG500… it is highly collectable, arguably not as cool looking as an RZ500 but still way out performs one and is one of the only true 500cc GP road going replicas. They sound awesome, look trick and are fun to ride.

Editor Jeff picked up this RG500 last year and is going to put it back on the road. It is Australian delivered and has not been ridden since 2001, so needs a fair bit of work to get it safely running. It's extremely original right down to the toolkit, screen, grips and even the original carby flood tubes! The wheels need painting back to black to make it completely original...

Editor Jeff picked up this RG500 last year and is going to put it back on the road. It is Australian delivered and has not been ridden since 2001, so needs a fair bit of work to get it safely running. It’s extremely original right down to the toolkit, screen, grips and even the original carby flood tubes! The wheels need painting back to black to make it completely original…

There is no denying that riding a large capacity two-stroke is just about as exciting as it gets when it comes to motorcycling and probably none more so than the RG500.

The RG500 is narrow and light at only 153kg dry. It makes 95hp at the crank and was very trick in 1985. Production stopped in 1986, making the RG500 hard to find and expensive these days.

The RG500 is narrow and light at only 153kg dry. It makes 95hp at the crank and was very trick in 1985. Production stopped in 1986, making the RG500 hard to find and expensive these days.

The RG500s direct competition was obviously the RZ500 but where the RZ was somewhat floored when it came to handling, the RG wasn’t. The bike was super-light at only 175kg wet – that’s 22kg lighter than the GSX-R750 – and had an all-alloy frame that cradled the square-four two-stroke engine.

 

The colours shown were never particularly popular so back in 1985 many dealers swapped the colours over for blue and white, making the black/red/orange rare now.

The colours shown were never particularly popular so back in 1985 many dealers swapped the colours over for blue and white, making the black/red/orange rare now.

The bike also had full floater rear monoshock suspension and an alloy swingarm – couple that to a small 16in front wheel and you had yourself a very fast steering bike with razor sharp handling (for its day). Although, with only a 120 wide rear tyre, don’t expect the grip to be massive.

The square four twin crank two-stroke engine was based on the GP RG500 and made 95hp in the very safe conservative tune they were sold with. A set of expansion chambers, port work, bigger carburettors and less restrictive airflow really opened these up to real animals back in the day, but these days a standard one is the more sought after.

The square four twin crank two-stroke engine was based on the GP RG500 and made 95hp in the very safe conservative tune they were sold with. A set of expansion chambers, port work, bigger carburettors and less restrictive airflow really opened these up to real animals back in the day, but these days a standard one is the more sought after.

The engine was almost an exact copy of Barry Sheene’s World Championship wining engine from ’78 and ’79 and has four water-cooled cylinders that were arranged in a square above the two crankshafts and the pistons were set at 180 degrees to each other so that they fire in opposite pairs – giving perfect mechanical balance.

 

The RG500 was styled off the stunning RG250WE and wasn't much bigger than the 250.

The RG500 was styled off the stunning RG250WE and wasn’t much bigger than the 250.

The engine had disc valve induction and was fed by four 28mm flat slide Mikuni carbs located on the outside of each cylinder.

 

Avon Cobra Chrome

 

Like all two-strokes, the engine was peaky and didn’t have much pull below 6000rpm but after that, it would rev hard to the 12,000rpm redline where it produced around 95hp.

There are some very collectable RG500 models, the most being the Walter Wolf RG500.

There are some very collectable RG500 models, the most being the Walter Wolf RG500.

At the time 95hp was an astonishing figure, especially from a super-light 500, it enabled the bike to reach a top speed of 225km/h. To stop all this speed, the RG was fitted with powerful 260mm dual rotors with four-piston calipers and because the bike was so light the brakes were sensational.

 

 

GT Air II

 

If, like us, you’re addicted to the smell of burning two-strokes, then this is the bike for you…

Some tasty RG500 advertising material from 1985.

Some tasty RG500 advertising material from 1985.

WHAT TO LOOK FOR – RG500

A two-stroke engine is a funny animal. By design it requires more maintenance than a four-stroke due to the oil being mixed with petrol to lubricate the top-end. This results in oily plugs, pipes and rings and if the oil isn’t being sent from the pump at the exact ratio then you can have problems – even complete engine seizure.

 

GT Air II

 

Another problem is if the bike sits for a few years, the crank seals become brittle and even rust can form on the main bearings and little ends – this is due to the two inlet ports always being open allowing moisture to enter.

The cassette gearbox is a bit weak with second gear being the culprit – if this fails it can destroy the box and put a hole in the engine cases so make sure the box has been modified with undercut gears. If the engine needs a full rebuild, expect to pay around $6000 for the pleasure.

RG500 in full flight....

RG500 in full flight….

 

SUZUKI RG500 HOT POINTS

  • $5,590 in 1985
  • Race style fairing
  • 16in front wheel
  • Powerful 260mm four-pot brakes
  • Four-into-four pipes
  • Mikuni flat-side carbs
  • Alloy frame
  • Liquid-cooled square-four engine
The coolest two-stroke there is.

The coolest two-stroke there is.

1985 SUZUKI RG500 SPECIFICATIONS

Colours: Blue/White, Red/Black
Claimed power: 70.8kw[95hp]@9000rpm
Claimed torque: 72Nm[53.1ft-lbs]@9000rpm
Dry weight: 154kg
Fuel capacity: 17L
Chassis: Double cradle alloy
Suspension: 38mm telescopic, air adjustable with adjustable preload and anti-dive
Front brakes: 270mm dual rotors with four-piston calipers

THE COST OF LIVING
NEW PRICE: $5,795 + ORC
USED PRICE: $10,000 – $25,000

 

BAD POINTS: Brittle seals and possible rusting on main bearings and big-ends, weak gearbox, 16in tyre choice could be limiting, rotary disc valves wear, shock is crap, bellypan cracks, touchy and high maintenance.

GOOD POINTS: Blistering performance, good brakes/handling and ultimate bragging rights, increasing value and collectability.

SUZUKI RG500 GALLERY

 

Aussie Streetfighters ASF

 

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